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Function(PRESS DIE)

DL (Die layout design support)

DL, a 3D supporting tool, is used for improving quality of die layout design during the design stage. The tool enables the System operators to previously check and examine 3D images and output 3D result data, before acutally pressing a metal sheet into shapes and transferring the press-formed metal sheet to a subsequent process.
This "3DDL Support" function serves the System operators to improve the operations in the subsequent processes by using the 3D result data.
The previous examinations and responses ensure a process of manufacturing without re-work.
 

3DDL支援機能
 

 General view of 3DDL helping function

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※CADmeiste2022 is strenthened by commands in the subsequent processes for automatically positioning Pierce Parts and adjusting and finalizing positions of die parts tentatively put by DL designers based upon Pierce Holes data assigned by DL designeds to each process. The Company will continuously support efficient operations through coodinations between commands of DL design and those of die design.

 Effects of 3DDL Support Functions

Mold design can effective use of cushion pin placement、height of standard position、Part Location Consideration for mold design and DL data with confirmed transport.
3DDL支援機能による効果_検討工数の削減
 
3DDL支援機能による効果_型設計工数の削減
 

 Support functions for examining product manufacturing perspectives

Press-Nesting

Input data of a geometric net composed of blank lines. This function uses the input data in order to compute a layout of blank-line geometric nets on a steel plate.
The function computes and indicates use efficiency (hereinafter referred to as “material utilization”) % of a steel plate.

Start point

The 'Start point' command

This capability enables users to calculate the center of mass based on the data of model shape, and decide the starting point.

  • Function of setting a start point
    Start point

Commands for Considering Press Direction / Cam Direction

The commands enable consideration of the press/cam directions without pending or compromising the processes of assessment.
It has the capability of suitably adjusting the unit and sequence of rotation even if a die layout designer indicates a press direction for rotation angle of a model through the use of number of decimal places.
The data can be output in XML or CSV formats.

  • Capabilities of assessment
    (the "HitTiming" command, the "AbruptWallMeasurement" command, the "Undercut" command, the "TrimCondition" command, the "Pierce_Condition" command)

    The "HitTiming" command

Commands for Assessment and Output of Information

DL has the embedded capabilities below for assessment during the phase of process design.

Commands for Assessment and Output of Information

  • The "HoleSimpleEval" command
  • The "FigureDepthMeasurement" command
  • The "TrimCondition" command
  • The"Panel_Assemble&Develop_Switch" command
  • The "ProcessLyrList" command
  • The "DL_InfoOutput" command
  • The "Press_PartsPlacementInfoOutput" command

The "CreateBead" command

This command enables a simultaneous creation of Bead geometry and detailed figures thereof through simple operations. The detailed figures will be attached to drawings

  • Evaluation capabilities (Forecast of flange expansion point, forecast of the occurrence point of the first shock, influx point, etc.)
    Evaluation capabilities (Forecast of flange expansion point, forecast of the occurrence point of the first shock, influx point, etc.)

The "MaxRoundedCornerLine" command

This command enables a creation of a curve that indicates a maximum of R for fillet processing. The curve can be created through intuitive operations of input.

This command enables a creation of a curve that indicates a maximum of R for fillet processing. The curve can be created through intuitive operations of input.
 

ScrapCutterLine_Examination

The “ScrapCutterLineExamination” command enables the System to display automatically Scrap Cutter Lines on the basis of data about Drawn Surface, Trim Lines, Blank Inflow Lines, Scrap Sizes. Furthermore, the System operators can adjust intuitively reference positions, angles, etc.
スクラップカッターライン検討
 

 Function of support to considerate about product transport

Set Data

The "SetData" command can set and edit nesesary information for 3DDL.
各種情報設定
 

Layout Examination

The “LayOutExamination” command enables the System operators to visually examine three-dimensionalized layout images in light of examining cushion pins, processes, feed bar inner width, transference between processes and parts positions.
レイアウト検討1
 
レイアウト検討2
 
レイアウト検討3
 

 Function of support to translate into 2D

The "PlaceProcessSymbol" command

Placing symbols/signs at each drawing is bothersome.
This command enables an easy one-time placement of symbols/signs in each drawing of individual phases through simple operations. Users can register their symbols/signs that they use.

The
 

The "PlaceProcessSheet" command

Creating operation schedules is bothersome.
This command enables an easy creation of operation schedules through intuitive operations.

The
 

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